Job Description

Role & responsibilities

Should worked as a HOD (E&I), with excellence in establishing standards for Instrumentation Department for various parameters for streamlining the control instrumentation and service to optimize the Plant activities

Showcasing excellence in ensuring 100% availability of Plant Automation System (DCS, PLCs, SLCs) & installed instruments by conducting delays and breakdown time analysis

Ensuring smooth operations of the plant through programming & execution of new logic and validation Driving cost-saving initiatives to control the cost for spares, inventory, repairs, and manpower of department

Acting as a training specialist; imparting training to the Executives, Staff and Workers in order to enhance their skill set Leading predictive & preventative maintenance program & driving continuous line improvement through multiple initiatives

Directing & instructing Maintenance Technicians and monitoring expenses with optimum utilization of resources; ensuring zero accidents with zero loss to man, plant & machinery

Exhibiting skills in conducting feasibility study and heading the project functions pertaining to Instrumentation activities Directing the implementation of improvement project with an aim to improve availability, reduce cost of instrumentation maintenance, and to analyse the energy consumption

Leveraging skills in heading maintenance and troubleshooting of:

Siemens make SINAMIC VFD DRIVES: SINAMIC S120, S130, G120, G130, G150 for 415/690V and Micro master MM440.

ABB make VFD DRIVES: ACS 350, ACS550, ACS 560, ACS600, ACS800 and ACS850, ACS 880 series and Yaskawa F7, G7, GS700, A1000 and Allen Bradley Power Flex series.

ABB make ACS880 VFD drive for kiln Main drive (690V, 1291 Amp, 1282 KW).

Siemens make MV Drive Perfect Harmonics (6.6 KV, up to 260A) and NXG Pro.

Hitachi make MV drive (11KV up to 2420KVA) and Tmeic make MV drive (6.6 KV).

Emerson Power and Hitachi make HIREL 40X2KVA UPS which is configured in parallel mode.

Siemens DCS System PCS7 SP4 (Cement Plant Automation) and ABB DCS System (Captive Power Pant Automation) programming, maintenance and validation of Control Logic

Siemens PLCs (S200, S300, S400) with FLS ECS V7.9 and V8.1.3. Apart from this also responsible for maintenance and programming of SIEMENS PLC (S7-simatic manager: S200, S300, S400, ET200S and logo PLC) and PCS 7.1 SP4 DCS Automation System.

ABB 800 XA DCS System, ABB 800 Series PLCs programming and troubleshooting.

Fuzzy logics FLS PXP server and tunning of loop for continuous operation in Fuzzy logic of different section of plant.

Schneider PLC 580M and schneider DCS Unitypro system and validation of Control Logic.

ABB (Easyline Model: EL3020) and SIEMENS (Utramat-23) CO, O2, NOx, SOx Gas Analyzers & Zirconium O2 Analyzer, Programming and calibration of Instruments.

FLS supplied Kiln inlet analyzer with probe length 3 meter and 3.5 meter.

RSO for nucleonic gauges installed in plant like Thermofisher Cross Belt Analysers and Nucleonic Level Gauge in Pre-Heater

Thermofisher X-Ray Analyzer ARL 9900 Oasis+ and Thermofisher GAMMA MATRICE CBA Cross Belt Analyzers Model Omni. PAnalytical X-RAY XRF Analyser (AxiosMax PW4400)

FLS Centarus and Robo lab equipments with auto sample collection from field sampler.

FLS make Pfister Roto Scale (V4.12, V4.14 and V4.22), weigh feeders, Belt weighers and SFF.

Schenck make Weigh feeders, Belt Weighers, Bin Weighers, Solid Flow Feeders (MICROCONT, INTECONT PLUS, INTECONT Turses and DISOMAT etc.).

Kiln Shell Scanner TK-30 (Thermoteknix) and FLS (Cemscanner) Kiln Shell Scanner V2 & V8 and interfacing with ECS V8.1.3 FLS make

Kiln and Cooler CCTV (Mirion Quadtek Spirometer M555 and M535) and surveillance cameras installed in plant.

Siemens Make Electrical smart MCC with Simocode Pro V and Pro C controller and Schneider make smart MCC LTMR.

Environment monitoring equipments CAAQMS (Thermofisher make), Stack Monitors CEMS (Forbes Marshall, dyna and Sick), SOx NOx Monitoring in RABH Stack (OPSIS make).

All types of instruments installed in plant cement plant like radiation pyrometer, computers, printers, metal detectors, level switches and transmitters, radar type level sensors, vibration measuring instruments, pressure switches & transmitters, temperature measuring instruments, zero speed monitors, dampers and actuators and opacity meters etc.

Siemens make Telephone Exchange Hipath 4000.

Woodward Turbine controller and CPC (SPC) Controller.

Role:Production / Manufacturing Head

Salary: Not Disclosed by Recruiter

Industry:Building Material (Cement)

Department:Production, Manufacturing & Engineering

Role Category:Management

Employment Type:Full Time, Permanent

Education

UG:Diploma in Electronics/Telecommunication,B.Tech/B.E. in Electronics/Telecommunication, Instrumentation